Mold Processing Sequence
1. Project Acceptance and Mold Layout – Initial project review and 2D layout confirmation
2. 2D & 3D Mold Design – Comprehensive mold design in both 2D and 3D formats
3. Order Steel, Mold Base and Components – Procurement of high-quality materials and standard components
4. CNC Programming – Precision toolpath programming for machining operations
5. Electrodes CNC Processing – Manufacturing of copper electrodes for EDM
6. Cavity Drilling and Tapping – Precision hole drilling and threading for core molds
7. Core Drilling and Tapping – Precision hole drilling and threading for cavity molds
8. Cavity & Core CNC Rough Milling – Initial rough machining of mold cores and cavities
9. Heat Treatment – Thermal processing to enhance Mold Steel material properties
10. Grinding Finish – Precision surface grinding for dimensional accuracy
11. Cavity CNC Finishing – High-precision finishing of cavity surfaces
12. Core CNC Finishing – High-precision finishing of core surfaces
13. Wire Cutting – Precision wire EDM for complex geometries
14. Cavity & Core EDM – Electrical discharge machining for intricate details
15. Core Insert Fitting to Mold – Precision fitting of core inserts
16. Cavity Insert Fitting to Mold – Precision fitting of cavity inserts
17. EDM Complete – Final electrical discharge machining with installed inserts
18. Polishing – Surface finishing to achieve required texture and gloss
19. Cavity & Core Parting Line Fitting – Precision matching of parting surfaces
20. Final Assembly – Complete mold assembly and verification
21. Texture – Surface texturing as per design requirements
22. T1 – First trial molding and evaluation
23. QC Report – Comprehensive quality inspection and documentation
Our Commitment to Quality
Our comprehensive 23-step mold manufacturing process ensures the highest quality standards at every stage. From initial design to final quality control, each step is meticulously executed by our team of skilled engineers and technicians using state-of-the-art equipment.
This systematic approach guarantees precision, durability, and optimal performance of your molds, while maintaining strict adherence to project timelines and specifications.
